You slide into your new car with your Venti coffee. You are in your zen from your car sound system until you hear that awful squeak that occurs when you put your arm on the door arm rest. Why does your car arm rest squeak? Arm rest squeaks is a common car assembly problem that is caused by two identical materials rubbing together. Innovative car manufacturers can prevent arm rest squeaks by using a high quality lubricant, like PST-15, in its arm rest to prevent it from squeaking.
PST-15 has PFPE and PTFE in it which makes it compatible with almost all materials. The PTFE in PST-15 ensures the lubricant will last the life of the car. PST-15 is odorless and fast drying, two key aspects in a high speed automotive manufacturing environment. PST-15 also has a UV indicator in the lubricant, which enables quality control personnel to ensure the lubricant has been applied. All PolySi® G-MAN® lubricants are manufactured in the USA, reducing the risk of imported products. When you are in the market for a new car, ask your dealer if they are using PST-15, and wipe out arm rest squeaks for good.
Does your current grease dispensing mechanism give you accurate deposits without extra maintenance? Can you apply consistent amounts of lubricant without spending time and money on downtime, rework, and cleanup? Just a slight change in the flash of a dispensing unit, such as a tip or a syringe, can make grease output differ. There are 3 methods to increasing grease dispensing accuracy over repeated applications.
Only use high quality dispenser tips
Selection of a high quality dispenser tip that doesn’t have seams, flash, burrs, contaminants, or a compromised seal is critical to the accuracy of grease deposits.
High quality tips should have package labels with lot numbers for process control and traceability. Dispenser tip gauges, lengths, and colors should remain consistent from lot-to-lot and style-to-style.
Begin with the lowest pressure setting and select the right type of dispenser tip
The pressure setting on a grease dispensing mechanism will impact its flow and accuracy. Start with a low setting, such as 10 PSI, and adjust as needed for desired results. If the outcome differs under the same pressure, a new tip may need to be selected. There are general purpose tips but that may not be what your application requires. Tapered tips, and tips with wider openings, different length tips and gauges, will change flow and size. If you need an exact size deposit, start with a tip that has a diameter half that size for an initial test.
Use Confirmation Methods to measure accuracy
Quantifying accuracy of grease deposits can be critical in part production or production processes. There are grease flow sensors that can detect the motion of grease passing through it. When located close enough to the dispense point (nozzle), this type of sensor provides a very high degree of confidence that grease did get to the part. Flow Meters can also be used. Flow meters are often used in a gear-type device that rotates when grease is forced through the area between the gears. This rotation generates a chain of pulses back to the meter. The rate of the pulses indicate flow velocity. This device should also be placed near the dispenser tip.